5-Axis CNC Machining Service
With Richconn’s advanced 5-axis CNC machining services, achieve unparalleled precision, complex geometries, and superior quality for your most demanding projects. Our expertise ensures that your vision becomes a reality with speed, accuracy, and excellence.
What is 5-Axis CNC machining?
5-axis CNC machining is an advanced manufacturing process that involves computer numerical control (CNC) to operate a machine tool along five different axes simultaneously. Unlike traditional 3-axis machining, which moves a cutting tool along the X, Y, and Z axes, 5-axis machining adds two additional rotary axes, typically labeled as A and B. This capability allows the cutting tool to approach the workpiece from any direction, enabling the creation of complex and intricate parts with high precision and superior surface finish. This method is essential for producing components with complex geometries.
Specific Types of 5-axis CNC Machining
5-axis CNC machining can be categorized based on the machine design and the specific movements of the cutting tool and the workpiece. Here are the primary categories:
1. Trunnion Table (Table-Table)
- Description: The workpiece is mounted on a table that can rotate around two axes (A and C axes). The cutting tool moves along the X, Y, and Z linear axes.
- Advantages: Suitable for machining complex parts with undercuts and intricate details. Provides excellent rigidity and stability.
2. Swivel Head (Head-Head)
- Description: The cutting tool is attached to a spindle that can swivel or tilt around two axes (B and C axes). The workpiece remains stationary on the machine table.
- Advantages: Ideal for large workpieces that are difficult to move. Offers flexibility in machining angles and orientations.
3. Swivel Head and Rotary Table (Head-Table)
- Description: This configuration combines a swiveling head and a rotating table. The tool can tilt (B axis) while the table can rotate (C axis), along with the linear movements of the X, Y, and Z axes.
- Advantages: Provides a versatile machining setup, allowing for complex geometries and detailed machining from multiple angles.
4. Nutating Head (Universal Head)
- Description: The nutating head can pivot around two axes (A and B axes) in addition to the three linear axes (X, Y, Z). This setup allows for intricate machining with high precision.
- Advantages: Excellent for producing parts with complex geometries and high tolerances. Offers a wide range of motion and flexibility.
5. Orthogonal (Gimbal)
- Description: In orthogonal or gimbal configuration, the tool or the workpiece can move independently in all five axes. This setup often uses a combination of rotary and tilting movements.
- Advantages: Highly versatile and capable of handling complex machining tasks with high precision. Suitable for aerospace, automotive, and medical industries.
Advantages of 5-Axis CNC Machining
- Designers can create more intricate and complex parts that are difficult or impossible to produce with traditional 3-axis machining.
- The continuous movement of the cutting tool ensures a smoother surface finish on intricate parts.
- By minimizing the need for multiple setups and fixtures, it lowers overall tooling expenses.
- Ideal for rapid prototyping of complex components, allowing for faster iteration and refinement of designs.
- Reduces machining time by allowing the workpiece to be completed in fewer steps and with fewer setups.
5-Axis CNC Machining Application Industries
5-axis CNC machining revolutionizes manufacturing by enabling the creation of complex and precise components across various industries. Discover how our advanced 5-axis CNC machining capabilities serve a wide range of sectors.
Aerospace Industry
- Turbine Blades
- Aircraft Structures
- Engine Components
Automotive Industry
- Prototyping
- Engine Parts
- Custom Components
Medical Industry
- Implants
- Surgical Instruments
- Dental Products
Defense Industry
- Weapon Components
- Military Vehicles
- Communication Devices
Energy Industry
- Wind Turbine Parts
- Oil and Gas Equipment
- Nuclear Power Components
Marine Industry
- Propellers
- Hull Components
- Engine Parts
Electronics Industry
- Heat Sinks
- Housings
- Connector Parts
Tool and Die Industry
- Molds
- Die Sets
- Fixtures and Jigs
Why Choose RICHCONN's 5-Axis CNC Machining Services?
We have consistently produced the highest quality parts to the highest standards for our customers for more than two decades, and we continue to improve our service capabilities to stand out from the crowd.
Unmatched Precision
Our 5-axis CNC machining achieves tolerances as tight as ±0.002mm, ideal for industries where precision is critical.
Efficient Production
5-axis machining reduces production time by up to 30%, providing faster turnaround times compared to traditional methods.
Superior Surface Finishes
We deliver top-quality finishes with surface roughness as low as 0.4µm, minimizing the need for secondary operations.
Complex Geometry
We produce intricate parts with complex geometries efficiently, perfect for detailed designs and undercuts.
Quality Assurance
Utilizing advanced inspection tools such as the CMM, our defect rate is less than 0.01%, ensuring that you receive high quality parts.
Global Reach and Service
With offices in Shenzhen and Hong Kong, we serve customers worldwide. Our customer management system provides real-time order tracking for transparency.
Our 5-Axis CNC Machining Capabilities
Discover how our cutting-edge technology can meet your most demanding specifications with efficiency and accuracy.
Parameter | Metals | Plastics |
|---|---|---|
Max. Part Size (L x W x H) | 1385*1200*900 mm | 1385*1200*900 mm |
54.53*47.24*35.43 in | 54.53*47.24*35.43 in | |
Min. Feature Size | Ø 0.1 mm | Ø 0.1 mm |
Ø 0.04 in | Ø 0.04 in | |
Typical Tolerances | ±0.01 mm | ±0.03 mm |
±0.0004 in | ±0.0012 in | |
Surface Finish | Ra 0.8 µm | Ra 1.2 µm |
Ra 32 µin | Ra 47.5 µin | |
Max. Cutting Feed Rate | 50,000 mm/min | 50,000 mm/min |
1968 in/min | 1968 in/min | |
Spindle Speed | Up to 20000 RPM | Up to 20000 RPM |
Tool Change Time | 0.9 S | 0.9 S |
Advanced 5-Axis CNC Machining Machines
We pride ourselves on using the most advanced 5-axis CNC machining machines available.
5-Axis CNC Machining Parts Gallery
FAQs about 5-Axis CNC Machining Services
Below are some of the most frequently asked questions to help you better understand our capabilities, processes, and the benefits of working with us.
We specialize in machining various materials such as aluminum, steel, titanium, brass, copper, and an array of plastics.
Our 5-axis CNC machines can handle parts up to 54.53 inches in length, 47.24 inches in width, and 35.43 inches in height.
Absolutely. Our engineering team provides comprehensive design and consultation services to optimize your projects for 5-axis CNC machining.
Typically, we deliver prototypes within 2-3 weeks and production runs within 4-6 weeks. We also offer expedited services for urgent projects.
We assign a dedicated project manager to each client who serves as the main point of contact. Regular updates are provided throughout the project, ensuring transparency and prompt communication.
Yes, we provide a range of post-machining services including assembly, finishing, coating, and heat treatment.
Ready to Experience Our 5-Axis CNC Machining Services?
Choose Richconn for your next project and benefit from our precision, efficiency, and expertise. Contact us today to discuss your requirements!
