custom mold services
From initial design and prototyping to final fabrication and maintenance, our expert team is dedicated to delivering innovative solutions that meet your exact specifications.
- 1-to-1 engineer support
- Accuracy maintained within 0.02 mm
- ISO 9001:2015
Comprehensive Custom Mold Manufacturing Services
From injection and blow molds to compression and die casting molds, our expert team is equipped to handle all your molding needs with precision and excellence.
1. Custom Injection Molds
- Single-Cavity Molds: Ideal for producing smaller quantities of high-precision parts with cost-effective prototyping.
- Multi-Cavity Molds: Designed for high-volume production, increasing efficiency and reducing unit costs.
- Hot Runner Molds: Utilizes a heated manifold system to deliver molten plastic, reducing waste and improving cycle times.
- Cold Runner Molds: Uses a conventional runner system, suitable for a variety of thermoplastic materials.
2. Custom Blow Molds
- Extrusion Blow Molds: Creates hollow plastic parts like bottles and containers with consistent quality in high-volume production.
- Injection Blow Molds: Combines injection and blow molding for precise, uniform hollow parts.
3. Custom Compression Molds
- Thermoset Compression Molds: Specializes in molding heat-resistant thermosetting plastics for durable parts.
- Rubber Compression Molds: Ensures high precision and consistency in molded rubber components.
4. Custom Transfer Molds
- Thermoset Transfer Molds: Ideal for molding intricate thermosetting plastic designs and encapsulating components.
- Rubber Transfer Molds: Molds complex rubber parts with uniformity and precision.
5. Custom Die Casting Molds
- Hot Chamber Die Casting Molds: Used for casting low melting point metals, ensuring fast cycle times and high production rates.
- Cold Chamber Die Casting Molds: Suitable for high melting point metals, providing excellent dimensional accuracy and surface finish.
6. Custom Thermoforming Molds
- Vacuum Forming Molds: Forms plastic sheets into shapes using vacuum pressure, ideal for lightweight and cost-effective parts.
- Pressure Forming Molds: Uses pressure to create detailed and complex shapes with high-quality finishes.
Discover Our Premium Mold Materials
Our main materials include tool steel, aluminum, and stainless steel, each providing distinct advantages for various applications.
Tool Steel
High hardness and strength, excellent thermal stability, and good machinability. Ideal for injection molding, die casting, and stamping dies.
Aluminum
Lightweight, high thermal conductivity, and corrosion resistance. Suitable for prototype molds, low to medium volume production, and blow molding.
Stainless Steel
Exceptional corrosion resistance, high strength and durability, and good surface finish. Perfect for medical and food industry molds, high-volume injection molding, and aerospace and automotive components.
Our Custom Mold Capabilities
Comprehensive processing and testing equipment ensures precision, reliability, and excellence at every stage of production.
Equipment Type | Equipment Name | Processing (Testing) Position | Processing (Testing) Range |
|---|---|---|---|
Processing Equipment | CNC Drilling Machine | External and Internal Processing | 2000*1500*800mm |
Grinding Machine | External Precision Size Processing | 2200*1240*680mm | |
Slow Wire Cutting | Removal of External and Internal Irregular Shapes | 650*450mm | |
Mirror EDM Machine | Removal of Internal Irregular Shapes | 450*350mm | |
Drilling Machine | Cutting Holes and Threads | – | |
Testing Equipment | Hardness Tester | Mold Hardness Testing | HRC 20-70° |
Wall Measuring Instrument | Flatness and Parallelism Testing | – | |
Coordinate Measuring Machine | Dimensional Testing | 1800*2000mm |
Design Support Services
We offer comprehensive design support services to ensure your mold designs meet the highest standards of precision, functionality, and manufacturability. Our expert team collaborates closely with clients from the initial concept through to the final design, utilizing advanced CAD/CAM software to create detailed, accurate designs tailored to your specific requirements. We provide Design for Manufacturability (DFM) analysis to optimize the performance and efficiency of your molds, identifying potential issues early and recommending practical solutions.
Comprehensive Mold Surface Treatment Services
Each of these surface preparation services plays a critical role in determining the quality, functionality, and longevity of custom molds.
1. Polishing
Polished molds produce parts with a high-quality surface finish, reducing the need for post-processing. It also helps in reducing friction and wear during the molding process, extending the mold's lifespan.
2. Texturing
Texturing applies specific patterns or textures to the mold surface using techniques like chemical etching or laser engraving. Can add aesthetic or functional surface characteristics to the molded parts, such as grip or matte finishes. This can enhance the product's appearance and functionality without additional processing steps.
3. Coating
Various coatings, such as PVD (Physical Vapor Deposition), CVD (Chemical Vapor Deposition), or hard chrome plating, can be applied to the mold surface. Coatings improve the mold's resistance to wear, corrosion, and high temperatures. They can also reduce friction, making the molding process more efficient and increasing the mold's service life.
4. Hardening and Heat Treatment
Carburizing, nitriding, or quenching and tempering heat treatment processes are used to harden the mold surface, which can enhance the mold's strength and wear resistance, making it suitable for high-volume production and reducing the frequency of maintenance and repairs.
5. Blasting
Cleans the mold surface, removes any impurities or previous coatings, and can create a uniform surface texture. It also helps in preparing the mold for subsequent coatings or treatments.
6. Grinding and Milling
Precision grinding and milling processes refine the mold's surface geometry and dimensions. These processes ensure that the mold's surfaces are perfectly flat and meet tight tolerances.
7. EDM (Electrical Discharge Machining)
EDM uses electrical discharges to remove material and create intricate mold features. Allows for the creation of complex shapes and fine details on the mold surface, which are difficult to achieve with traditional machining methods.
8. Laser Ablation
Uses focused laser beams to remove material and create detailed surface features. This technique provides high precision in creating detailed textures or micro-patterns on the mold surface, enhancing the functionality and appearance of molded parts.
Mold Making Process
We follow a structured 12-part process that transforms your specifications into a perfectly crafted mold.
1. Drawing Receipt
We begin by receiving your design drawings.
2. DFM Analysis
Design for Manufacturing (DFM) analysis is conducted to assess the manufacturability of the design.
3. DFM Approval
Once the DFM analysis is complete, we present our findings and suggestions to you for approval.
4. Material Preparation
We source and prepare the necessary materials for the mold. This includes selecting the appropriate grade and type of material based on the design requirements.
5. EDM Machining
Electrical Discharge Machining (EDM) is utilized to create intricate and precise shapes in the mold material.
6. Wire Cutting
Wire cutting is performed to cut the mold material into the desired shapes with high precision.
7. CNC Machining
CNC machining is used to further refine and shape the mold parts.
8. Mold Assembly
The machined parts are assembled to form the complete mold.
9. Core and Cavity Fitting
The core and cavity parts of the mold are precisely fitted together.
10. Mold Polishing
The mold undergoes a thorough polishing process to achieve a smooth and high-quality surface finish.
11. Mold Manufacturing
The complete mold is manufactured, incorporating all the refined parts and finishing touches.
12. Mold Trial
A trial run is conducted to test the mold’s performance and ensure it produces parts that meet the desired specifications. Any issues identified during this phase are addressed and corrected.
Common Pitfalls of Custom Mold Services
In the past, you may have run into these troubles when customizing your molds:
Poor Quality Molds
Substandard molds can lead to defective parts, high reject rates, and inconsistent product quality, resulting in increased waste and costs.
Delays in Delivery
Unreliable mold makers always have many excuses for late delivery times, causing serious delays in your production schedule.
Inadequate Design Considerations
Without proper design support and DFM analysis, the molds may have design flaws that affect production efficiency and part quality.
Increased Costs
Hidden costs due to poor quality, rework, maintenance, and delayed delivery can escalate the overall project expenses.
Why Choose RICHCONN as Your Mold-Making Company?
Partner with us for a worry-free experience and let us help you achieve your production goals with confidence and peace of mind.
Stringent Quality Control
We utilize advanced inspection tools, including coordinate measuring machines (CMM) and optical comparators, to conduct thorough quality checks at every stage, ensuring each mold meets exact specifications and performs reliably.
Comprehensive Design Analysis
Our design team, with over 20 years of combined experience, uses advanced CAD/CAM software and conducts Design for Manufacturability (DFM) analysis to optimize mold designs, identifying and addressing potential issues early to ensure efficient production.
Efficient Project Management
Our dedicated project managers use sophisticated project management tools to monitor progress and ensure on-time delivery, reducing downtime and keeping your production schedule on track.
Advanced Technology and Equipment
We have invested in cutting-edge CNC machines from renowned brands like Haas, GF+, and Makino, capable of producing molds with complex geometries and tight tolerances, ensuring high precision and superior quality.
Competitive Pricing
Our competitive pricing model includes detailed cost breakdowns and flexible payment options, ensuring you receive the best value without compromising on quality or service.
Strict Confidentiality Agreements
We prioritize the confidentiality of your projects by implementing strict non-disclosure agreements (NDAs) and secure data handling protocols, ensuring your proprietary information and designs are fully protected throughout our collaboration.
Our Mold Production Workshop
Seeing is believing, we sincerely invite you to visit our mold factory in China and feel our professional ability!
What Our Clients re Saying
Don’t just take our word for it—hear it directly from our clients. Our clients’ success is our success, and their feedback fuels our continuous improvement and innovation.
Working with Richconn on our custom molds was a game-changer. Their attention to detail and commitment to quality exceeded our expectations. The final product was impeccable, and their team was a pleasure to work with. Highly recommend!
During our project, we faced unexpected challenges with material selection and mold durability. Richconn's experts provided invaluable guidance on choosing the right materials and optimized the mold design for longevity. Their solutions not only resolved our immediate issues but also improved the overall efficiency of our production process. We are extremely grateful for their support.
Our project was delayed due to unforeseen technical challenges with our molds. Richconn's team quickly identified the problems and offered innovative solutions to overcome them. They redesigned the molds and conducted thorough testing to ensure reliability. Their responsiveness and problem-solving skills were crucial in meeting our tight deadlines.
We struggled with poor communication and delays from our previous mold supplier. Richconn's team not only improved communication but also delivered the molds ahead of schedule. They were transparent and proactive, addressing all our concerns promptly. The quality of the molds exceeded our expectations, enabling us to launch our new product line on time.
FAQs about Custom Mold Services
Dive into our FAQs to find clear, detailed answers to your most pressing questions.
Yes, our experienced design team can assist you with the design and optimization of your custom mold. We use advanced CAD software to create precise designs and ensure the mold meets your exact specifications.
Yes, we specialize in producing complex and intricate mold designs. Our advanced machining capabilities and experienced team enable us to handle detailed and challenging projects with precision.
We serve a wide range of industries, including automotive, aerospace, consumer goods, medical devices, electronics, and industrial applications.
Yes, we specialize in producing complex and intricate mold designs. Our advanced machining capabilities and experienced team enable us to handle detailed and challenging projects with precision.
To provide an accurate quote, we need detailed information about your project, including CAD drawings or design files, material specifications, desired production volume, and any special requirements or tolerances.
Yes, we offer post-production support, including maintenance, repair, and modifications. Our goal is to ensure the longevity and optimal performance of your custom mold.
We take confidentiality and IP protection very seriously. We are willing to sign non-disclosure agreements (NDAs) and implement measures to protect your intellectual property throughout the project.
To start a custom mold project, you can contact us with your project details, including design files, material requirements, and production specifications. Our team will review your information and provide a detailed quote and project timeline.
Ready to Start Your Custom Mold Project?
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