Custom Pogo Pin Manufacturing
Richconn specialize in creating high-precision custom pogo pins that meet the most demanding specifications.
- High Electrical Conductivity
- Tolerances Down to ±0.01mm
- Can Pass Large Currents
Our Custom Pogo Pin Manufacturing Capabilities
Rapid Prototyping
From concept to prototype in just 7 days, our rapid prototyping service allows you to test and validate your custom pogo pin designs before committing to full production.
High-Volume Production
600+ precision Swiss-made CNC lathes are capable of handling orders of various quantities.
Material Versatility
We work with a wide range of materials including brass, stainless steel, and beryllium copper to create pogo pins that meet your specific conductivity, durability, and environmental requirements.
Types of Pogo Pins We Can Customize
What Makes Our Custom Pogo pins Unique?
Our commitment to precision engineering and quality control sets our custom pogopins apart from standard off-the-shelf solutions.
Swiss CNC Precision Manufacturing
- Ultra-precise machining with tolerances as tight as ±0.01mm
- Automated quality inspection at multiple production stages
- Consistent performance across high-volume production runs
- Complex geometries and custom spring designs
Superior Surface Treatments
- Gold plating options (0.1μm to 3μm thickness)
- Nickel, silver, and tin plating alternatives
- Anti-corrosion treatments for harsh environments
- Custom finishes for specific electrical properties
Precision Spring Engineering
- Customizable spring force from 20g to 500g
- Consistent compression characteristics
- Extended lifecycle testing (300,000+ compressions)
- Specialized spring designs for unique applications
Applications for Custom Pogo Pins
Our precision-engineered custom pogo pins serve critical functions across multiple industries where reliable electrical connections are essential.
Consumer Electronics
Smartphones (antennas, charging), tablets, TWS earphone charging cases, smart speakers, e-cigarettes, etc.
Medical Devices
Portable medical instruments, in-vitro diagnostic equipment, patient monitoring devices, physical therapy equipment, etc.
Automotive Electronics
BMS (Battery Management Systems), in-vehicle infotainment systems, ADAS sensors, ambient lighting, charging connectors, etc.
Wearable Technology
Smartwatches, fitness trackers, AR/VR glasses (data and power interfaces).
Industrial & Automation
Test and measurement equipment, robotics, handheld terminals, drones, industrial tablets, etc.
Communication Equipment
5G base stations, routers, switches, optical modules, antenna connectors, etc.
Need Custom Pogo Pins for Your Application?
Our engineering team can help you select the right pogo pin design for your specific use case.
Customization Options for Your Pogo pins
We offer extensive customization options to ensure your pogo pins meet your exact specifications and performance requirements.
Specification | Available Options | Applications |
|---|---|---|
Diameter | 0.5mm to 6.0mm | From micro-electronics to high-current industrial applications |
Length | 2.0mm to 30.0mm | Accommodates various board-to-board distances |
Spring Force | 20g to 500g | Tailored for specific contact pressure requirements |
Plating Options | Gold, Nickel, Silver, Tin | Optimized for conductivity, durability, or cost-efficiency |
Current Rating | 0.5A to 15A | From signal transmission to power delivery |
Tip Geometry | Flat, Crowned, Pointed, Custom | Designed for specific contact surfaces |
Custom Design Features
- Double-ended pogo pins for board-to-board connections
- Multi-point contact designs for improved reliability
- Right-angle configurations for space-constrained applications
- Waterproof and sealed designs for harsh environments
- High-frequency coaxial pogo pins for signal integrity
- Custom mounting options (SMT, through-hole, press-fit)
Quality Assurance for Custom Pogo pins
Our comprehensive quality control process ensures that every custom pogo pin meets the highest standards of performance and reliability.
ISO Certification
Our manufacturing facility is ISO 9001:2015 certified, ensuring consistent quality management systems across all production processes for your custom pogo pins.
100% Conductivity Testing
Every custom pogo pin undergoes electrical testing to verify conductivity, resistance, and current-carrying capacity according to your specifications.
Dimensional Verification
Advanced optical measurement systems verify that all custom pogo pins meet dimensional tolerances as tight as ±0.01mm for perfect fit and function.
Plating Thickness Testing
X-ray fluorescence testing ensures consistent plating thickness across all surfaces of your custom pogopins for reliable performance and longevity.
Lifecycle Testing
Automated compression testing verifies that your custom pogo pins maintain consistent spring force and electrical contact through 300,000+ compression cycles.
Environmental Testing
Custom pogo pins undergo temperature, humidity, and salt spray testing to ensure performance in your specific operating environment.
FAQs About Custom Pogo Pins
What is the minimum order quantity for custom pogo pins?
We offer flexible minimum order quantities starting at 100 units for prototypes and 1,000 units for production runs. For very specialized designs, minimum quantities may vary based on complexity and setup requirements.
How long does it take to produce custom pogo pins?
Our standard lead times are 7 days for prototypes and 2-3 weeks for production runs. Expedited services are available for urgent requirements, potentially reducing production time by up to 50%.
Can you match an existing pogo pin design?
Yes, we can reverse engineer and manufacture pogopins to match or improve upon existing designs. Simply provide samples or detailed specifications, and our engineering team will create a matching or enhanced version.
What materials do you use for custom pogopins?
We primarily use brass, beryllium copper, and stainless steel for pogopin bodies, with music wire or stainless steel for springs. All materials can be customized based on your specific requirements for conductivity, durability, and environmental conditions.
Do you provide design assistance for custom pogo pins?
Absolutely. Our engineering team offers comprehensive design assistance, including material selection, dimensional optimization, and performance recommendations based on your application requirements.
Our Custom Pogo pin Manufacturing Process
We provide a streamlined process for bringing your custom pogo pin designs to life.
1. Design Consultation
Our engineering team works with you to understand your requirements and recommend optimal pogo pin designs.
2. Prototype Development
We create functional prototypes of your custom pogo pins within 7 days for testing and validation.
3. Design Refinement
Based on prototype testing, we refine the design to optimize performance and manufacturability.
4. Production Setup
Our manufacturing team prepares tooling and processes for efficient production of your custom pogo pins.
5. Quality Control
Comprehensive testing ensures every custom pogo pin meets your specifications and our quality standards.
6. Production & Delivery
We manufacture and deliver your custom pogo pins on schedule, with full documentation and support.
Request a Quote for Your Custom Pogo Pins
Fill out the form below to receive a detailed quote for your custom pogopin requirements. Our team will respond within 24 hours with pricing and production timeline information.
